RELOCATION / REVAMPING

Revamping a plant demands changes such as an increase of plant capacity, reduction of gas consumption and emissions, product quality improvement and energy optimization.

Furnace Fabrica assists clients in the following areas vis-à-vis revamp and modernization projects:

  • Feasibility study
  • Plant Health Study Services: : includes physical health and that of heating and rotating equipment, electrical and instrumentation systems, infiltration, evaporation and material handling systems.
  • Revamping
  • Relocation
  • Debottlenecking : a process of evaluating and identifying areas/equipment that limit a plant’s overall production capacity.

 

Furnace Fabrica does the following to evaluate the health of the plant:

  • Study of Physical Health of the Plant – Integrity of Equipments and Structures.
  • Study of Heating Equipments – Preheaters, Heaters, Boilers etc.
  • Study of Rotating Equipments – Drives, pumps, blowers etc.
  • Study of Electrical and Instrumentation Systems.
  • Study of other parts of the Plant including filtration & evaporation systems, material handling systems etc.

 

Process plants are subject to permanent adjustment pressure for optimization in the areas of:

  • New or changing feed materials
  • Products and product specifications
  • Environmental regulations
  • Demands on energy savings

 

Major optimization targets are, in addition to cost cutting, plant quality and capacity improvements. Revamping ensures:

  • Capacity and revenue increases
  • Improvement of product quality
  • Reduction of operating costs
  • Process optimization
  • Adaptation of plants to new products as demanded by the market

 

Some of the notifiable deliverables are as follows:

  • Transformational revamp of 2×3500 tpd SAP’s at IFFCO Paradeep
  • Debottlenecking and Revamp of Two Calciners for NALCO, Damanjodi, India
  • Revamp and Re-construction of floating roof tanks and fixed roof tanks for Galana Raffinerie Terminal, Madagascar
  • Relocation of POM plant, South Korea for Tasnee Petrochemical & Industrial Co, Qatar

News

23 Feb, 2018

FURNACE FABRICA AWARDED CONTRACT FOR SULPHURIC ACID PLANT AT DHAKA, BANGLADESH

Client: Anan Chemical Industries Limited

Details: Design, EPC, Supply, Erection and Commissioning of 100 TPD Sulphuric Acid Plant

21 Feb, 2018

FURNACE FABRICA AWARDED CONTRACT FOR PHOSPHORIC ACID PLANT AT TUTICORIN

Client: Vedanta Limited Unit of Sterlite Copper, Tuticorin

Details: Design, Manufacture, Supply, Erection, Commissioning and Demonstration of Performance Guarantee of 800 TPD Phosphoric Acid Plant at Tuticorin

27 Oct, 2017

FURNACE FABRICA AWARDED CONTRACT FOR PHOSPHORIC ACID STORAGE TANK AT TUTICORIN

Client: Vedanta Limited Unit of Sterlite Copper, Tuticorin

Details: Design, Engineering, Procurement, Construction and Erection of Phosphoric Acid Storage Tank at Tuticorin

11 Aug, 2017

FURNACE FABRICA AWARDED CONTRACT FOR COMPOSITE WORKS OF UTILITY AND OFF-SITE

Client: Ramagundam Fertilizers and Chemicals Limited

Details: Composite works of Utility and Off site for revival of Ramagundam Fertilizer Complex.

18 July, 2017

FURNACE FABRICA AWARDED CONTRACT FOR CONCENTRATED ACID PLANT PROJECT IN MOROCCO

Client: OCP SA, Morocco

Details: Supply and Installation of metallic pipes and equipments for acid plant project

12 April, 2017

FURNACE FABRICA AWARDED CONTRACT FOR CCR PROJECT

Client: Vedanta Limited, Unit of Sterlite Copper, Silvassa

Details: Civil and Structural Works for CCR Project and LNG Relocation Works

27 Feb, 2017

FURNACE FABRICA AWARDED CONTRACT FOR BPCL REFINERY IN KOCHI

Client: BPCL, Kochi Refinery

Details: Site enabling works for BS VI MS Block Project of BPCL Kochi Refinery.

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