HEAT TRANSFER SOLUTIONS & MANUFACTURING

We have Captive Fabrication facilities viz. Workshop adjoining the EPC center established in 1994, and in Taloja in 2010. State-of-the-art new fabrication facility established in Kandla in 2009 and Chingola (Zambia) in 2010. The workshops have established an internationally accepted Quality control system (ISO 9001:2000) verified by DNV of Netherlands and also accredited with a ‘U’ Stamp Certificate by ASME.

The workshops have also been approved by:

  • Chief Controller of Explosives (CCoE), Government of India for fabrication of unfired pressure vessels as per code of practice under purview of SMP (U) Rules.
  • Indian Boiler Regulations (IBR) Act for Boilers and associated High Pressure Equipments and Piping.

 

 

NAVI MUMBAI (EPC CENTRE & TALOJA)

With a shopfloor area of 25,000 sq. ft, the shop has facilities to design and fabricate various types of Pressure vessels, Columns, Heat-Exchangers, Reactors, Cooler-Bundles, ESP casings, Tanks and Bins among others. To fabricate such equipments, the shop maintains skilled workmen who are certified by various third party inspection agencies and consultants. The workshop has manufactured equipment like pressure vessels, heat exchangers, waste heat recovery boilers, towers, columns, stacks, proprietary oil field equipments and other process Equipment of low and high pressure ratings.

Key Equipments:

  • Crane
  • Crawler(75 tonne) – 1no.
  • EOT crane(10 tonne) – 1no.
  • Hydraulic crane – 3 nos
  • Truck mounted crane – 2 nos.
  • Rolling Machine (50mm thk,28mm thk) – 2 nos
  • Lathe (1000 C Ht/ 10” lg) – 1 no.

  • Hydraulic Power Press (250 Te, 1000Te) – 2 nos
  • Radial Drilling Machine(125,75,60,50 mm Dia
    resp) 4 nos.
  • Magnetic Drilling machine (25 mm Dia) – 4 nos.
  • Shearing machine (8mm CS) – 3 no.
  • Plasma cutting machine – 7 nos.
  • Welding machines

KANDLA, GUJARAT

“Kandla workshop boasts of 12000sq.m shop floor area established in 2010 with the intention of fabricating high pressure vessels and boilers adhering to stringent quality control procedures. The workshop has been accredited with a ‘U’,’U2’, ‘S’ and ‘R’ Stamp certificate by ASME.
The workshop has also been approved by:

  • Chief Controller of Explosives (CCoE), Government of India for fabrication of unfired pressure vessels.
  • Indian Boiler Regulation (IBR)

Key equipment:
Rolling Machine (2 Nos.):

  • Plate width: 3000 mm
  • Plate Thickness: 100 mm on SA516
  • Pre-Pinching Facility
  • 30T overhead crane facility

Membrane Welding Machine:

  • Single panel length: 12000 mm
  • Panel Width: 2600 mm
  • Top & Bottom simultaneous welding
  • 12 MIG torches.

Automatic welding machine

EOT crane ( 50 Te, 30 Te, 20 Te) – 4 nos.


Hydraulic Press:

  • Column Width: 5500 mm
  • Press capacity: 2000T
  • 30T overhead crane facility

Heat Treatment Furnace:

  • Size: 10 L x 5 W x 5m H
  • Capacity: 100T
  • Gas & Diesel Fired, PLC Controlled

Radial drilling machine (80mm, 50mm)

Lathe machine

CHINGLOA, ZAMBIA

Site Area: 40,000 sq.m
Shop floor Area: 2500 sq.m.
Power Supply:
Captive Oxygen and Acetylene plant

Key equipment:
Crane:

  • Hydraulic crane: 50 Ton
  • Rolling machine(20 mm) – 1 no.
  • Radial drilling machine (70mm)
  • Gas Cutters
  • Welding Machines – 50 nos.

News

9th Apr, 16

Awarded Composite works at M/s. BPCL, Mahul

Two projects of total USD 5.3m awarded in Civil, Structural, Mechanical, Piping, Insulation & Painting works for TGTU at M/s. BPCL, Mumbai Refinery.

24th Apr, 16

FFIL completes 38 No. Tankages for Godrej Industries Ltd.

Successful completion of Supply, Fabrication & Erection of 38 No. Tanks at Valia, Gujarat.

24th Jun, 16

FFIL bagged an award for EPC works Sulphuric Acid Storage Tanks for OCP, Morocco

A project value of USD 21.5m has been awarded to FFIL by Groupe OCP, Morocco. It consists of complete Civil & Structural works, E&I, Mechanical & Piping Works.

28th Oct, 16

Furnace Fabrica enters Soda Ash plant sector

Awarded Mechanical works worth USD 5.25m for M/s. Rohit Surfactants Pvt. Ltd., Dwarka. This marks FFIL’s entry in another segment of chemical industry (Soda Ash plant).

30th Oct, 16

FFIL awarded first project to be executed for M/s. Ramagundam Fertilizers & Chemicals Ltd.

Awarded Building works worth USD 12.17m for M/s. RFCL, Ramagundam. This is a critical politically driven project for the revival of Ramagundam Fertilizers Complex.

8th Dec, 2016

Two Contracts bagged for Infra works for M/s. Hooghly River Bridge Commissioners

Awarded two Infra works worth USD 6.5m for M/s. Hooghly River Bridge Commissioners. It consists of Construction Of Two Nos. Of Right Turn Flyovers Across Kona Expressway & Renewal of Tram Track with concreted pavement along R.G. Kar Road.

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